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Project #1853 · Design-build retrofit

Project 1853: Maintenance shop TPO retrofit in Dumas, Texas

In short

Project 1853 rebuilt a wind-damaged standing seam metal roof at a government agency maintenance shop in Dumas by keeping the metal as the structural deck. Flute fill leveled the ribs, high-density polyiso went over it, a tapered insulation system directed water to new collector boxes and downspouts, and a fully adhered 60-mil TPO membrane closed the assembly under a 20-year No Dollar Limit warranty.

TxDOT maintenance shop, Dumas
Project
#1853
City
Dumas
Existing
Standing seam metal
System
60-mil TPO retrofit
Warranty
20-year NDL

Project gallery

Before and during the work

TxDOT maintenance shop, Dumas project photo 1
TxDOT maintenance shop, Dumas project photo 2
TxDOT maintenance shop, Dumas project photo 3
TxDOT maintenance shop, Dumas project photo 4
TxDOT maintenance shop, Dumas project photo 5
TxDOT maintenance shop, Dumas project photo 6

Scope

What the project involved

  • +Retain wind-damaged standing seam metal as the structural deck
  • +Loose-laid flute fill fitted to metal panel valleys
  • +High-density polyiso fastened into structural purlins
  • +Tapered insulation laid out for positive drainage
  • +New collector boxes and downspouts
  • +Fully adhered 60-mil TPO membrane
  • +20-year No Dollar Limit warranty

Solution

How we approached it

The existing standing seam metal roof had substantial wind damage. After evaluation, tear-off of the metal was rejected. The panels were kept as the deck so a high-performance TPO retrofit could be built above them.

Flute fill leveled the ribbed profile. Continuous high-density polyiso was fastened into the purlins. A tapered insulation plan directed water to new collector boxes and downspouts. A fully adhered 60-mil TPO membrane completed the system under an in-house design-build package and a 20-year NDL warranty for the State of Texas.

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Next step

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Photographs, documented findings, and a written recommendation. Certificate of insurance available before contract.

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