Project #1087 – TPO Overlay on Gypsum Deck Lubbock TX
March 10, 2025
Expert commercial roofing services with a quick, reliable inspection. Call Us Today! +1 806-404-1250
Expert commercial roofing services with a quick, reliable inspection. Call Us Today! +1 806-404-1250
Core Commercial Roofing recently completed a full roof replacement for a commercial facility in Muleshoe, Texas, delivered by our expert team out of the Lubbock branch. This project, designated as Project 1402, was a long-term success story rooted in strategic planning, service consistency, and technical execution.
The original roof on this facility was a built-up roofing (BUR) system topped with gravel, typical of older commercial buildings. Over the years, our Lubbock team had performed numerous service calls to maintain and repair the system, extending its useful life. However, with age and increasing wear taking their toll, the roof had reached the end of its lifecycle.
Recognizing the need for a full replacement, we worked closely with the building owner to develop a CapEx budgeting plan. This financial strategy allowed the owner to plan for the roof replacement proactively, turning what could have been a reactive emergency replacement into a well-timed and cost-effective capital improvement.
One of the biggest design considerations on this project was the completely flat structural deck of the existing building. Flat roofs are inherently prone to drainage issues, often resulting in ponding water and membrane deterioration. To resolve this, our team engineered a custom solution beginning with a base layer of insulation installed over the deck. On top of that, we added a full tapered insulation system, carefully designed to create positive slope and direct water flow toward the new gutter system.
This tapered design not only solved the building’s historic drainage issues but also significantly improved the performance and longevity of the new roof.
The new roofing system is a fully adhered TPO membrane, chosen for its strength, UV resistance, and energy efficiency. TPO is a reliable choice for commercial facilities in West Texas, where durability and heat reflection are key factors in reducing building cooling loads and long-term maintenance costs.
By combining the tapered insulation system with a fully adhered TPO membrane, we delivered a watertight, efficient, and low-maintenance solution that is built to last.
As part of the drainage upgrade, we also installed new gutters sized and placed to handle the redirected water flow from the tapered system. This ensures consistent water removal and protects the building envelope from water intrusion or foundation-related issues.
Project 1402 stands as a model of thoughtful planning, smart investment, and technical precision. Thanks to ongoing service history and a long-term partnership, our Lubbock branch was able to guide the building owner from repairs to a full system replacement, on schedule and on budget. If you’re in the West Texas region and managing an aging commercial roof, Core Commercial Roofing is ready to support your next project with expertise, service continuity, and long-range planning.
Call Us